Engineering Services in Air Filtration
Hastings Air Energy Control offers a range of engineering and consulting services for industrial air filtration, dust collection, particulate wet scrubbers, mist collection, and fan systems. Our expert team provides performance-driven solutions designed to improve safety, reduce energy costs, and ensure regulatory compliance.
Engineering Studies & Services Offered
System Performance Evaluation
On-site testing of airflow (CFM), static pressure, duct velocity, and pressure drops. Identifies issues with undersized/oversized equipment and improper airflow distribution.
Energy Consumption & Optimization Study
Analyzes electrical usage, system curves, fan laws, and operating patterns to recommend energy-saving improvements, including VFDs and system right-sizing.
System Balancing & Airflow Tuning
Duct and damper adjustments to ensure each branch maintains proper conveying velocity and consistent dust pickup.
Ventilation & Air Quality Assessment
Evaluates air exchanges, ventilation effectiveness, and airborne contaminant levels to ensure a safe, compliant working environment.
Filter Performance & Media Life Study
Analyzes filter loading, cleaning cycles, and differential pressure trends. Provides recommendations to extend media life and reduce changeout frequency.
Fan Performance Verification / Curve Matching
Compares system operation to manufacturer fan curves. Identifies inefficiencies due to improper speed, pressure, or airflow setup.
Electrical Load Analysis
Measures current, voltage, and motor efficiency. Supports electrical planning and rebate qualification for upgrades like VFDs or automation.
System Retrofit Feasibility Study
Evaluates the performance and capacity of existing systems against target specs. Includes a cost-benefit comparison between retrofitting and replacement.
Front-End Loading (FEL) Engineering for Large Projects
Provides early-phase project development including scope definition, technical design requirements, and budgetary cost estimates. Essential for planning capital projects with high certainty and control.
